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Tough Ore Grinding Struggles? Small Ceramic Balls + Agitator Mill Boost Efficiency by 15% | beadszirconia.com
Frustrated with tough ore grinding failures? Traditional agitator mills use large-diameter media—they either can’t grind well, leak material, break fast, or waste energy. But here’s a game-changer: 1-4mm small ceramic balls + medium-high speed agitator mills. It solves all grinding headaches, with tested results: 15% higher copper ore throughput and 11% lower energy use!
Why traditional methods fail: 20mm large ceramic balls break at 10% rate after just 1 hour of copper concentrate grinding. They have big gaps, letting coarse particles leak—wasting minerals and forcing frequent media changes. High torque also makes motors guzzle electricity.
The new method’s core:
High-Quality Small Ceramic Balls: Mohs hardness ≥9, density 3.6-4.5g/cm³—super hard and wear-resistant.
Tailored Ball Mixing: Match to feed size (e.g., 80% -74μm feed uses 70-80% 2-4mm balls + 20-30% 1-2mm balls).
Precise Parameters: 55-70% ball fill rate, 45-65% slurry concentration, 6-25m/s agitator speed.
In copper tests: Torque dropped 10%, energy use 11%, media breakage nearly zero. Throughput jumped 15% with non-stop operation. The smooth process (mix → grind → cyclone separation → regrind coarse) works for copper, lead-zinc, and all tough ores needing fine grinding.
For mining cost-cutting and efficiency, this combo is a must-try.
#SmallCeramicBalls #AgitatorMillGrinding #ToughOreProcessing #CopperOreEfficiency #MiningCostSavings #FineGrindingSolutions #MineralProcessingTech
1 минута
30 октября 2025