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Ceramic Grinding Media: Ball Mill’s Micro-Grinding & Zero-Pollution Breakthrough | beadszirconia.com
Tired of ball mill headaches—iron contamination from steel balls or low metal recovery due to coarse grinds (P80 greater than 40 microns)? This ceramic grinding media is the game-changer! It transforms ball mills (formerly IsaMill) to hit P80 equals 7 microns and boost lead-zinc recovery by 13%—here’s how.
✅ Zero Pollution, Stable Flotation: Inert ceramic beads cut ore slurry iron content to less than 0.05 grams per liter (compared to 0.5 grams per liter with steel balls), letting flotation reagents lock onto minerals. Lead recovery jumps from 33% to 46%, with 5% higher concentrate grade.✅ Ultra-Fine Grinding: Beads no larger than 3.5 millimeters (2 millimeters common) fill 1 cubic meter with 176.5 million pieces (1000 times more than 20-millimeter steel balls). Paired with 230rpm high speed, it grinds to P80 equals 7 microns—zinc tailing recovery rises from 70% to more than 80%.✅ Wear-Resistant & Cost-Saving: It has half the wear of sand media and one-fifth the wear of steel media. Lasts 3 months compared to monthly sand media changes, cutting per-ton costs by 15%.✅ High Fill Rate + Smart Control: 80% fill rate (compared to less than 45% for traditional mills) creates a dense grinding zone. Auto media refilling keeps P80 fluctuation no more than plus or minus 1 micron—nickel recovery stays steady at 90%.
Solve contamination and inefficiency—upgrade to ceramic media for your lead-zinc, nickel, or other mineral processing.
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23 октября 2025